First-time owners of waterjets cutting machines often wonder what it is about this innovative technology that makes them highly appropriate for automotive applications? For those of you who are still in the process of exploring the array of uses of waterjet cutting technology, water jet cutters, and water jet technology are incredibly flexible.
Waterjet cutting machines help you hack through and slice into composites, titanium, and even concrete almost as effectively as they can slice and cut door panels, headliners, and carpet for automobiles with nothing but pure pressurized water.
The introduction of non-hazardous abrasive garnet particles to pure waterjet makes for the cutting of bronze, steel, and titanium with ease, volume, and great precision. A single cutting station is capable of cutting and slicing several different parts without the need to change anything but make some tweaks to the settings of the cut software programming.
Moreover, cutting with water produces no Heat-Affected Zones (HAZ). It doesn’t even produce toxic fumes, which is one of the banes and commonly complained about traditional cutting methods.
Furthermore, water jet cutters are also known not to generate only minimal to no waste, indicating that the raw material used in the cutting/slicing process is utilized most effectively.
And to further help in production, waterjet cutters produce burr-free, smooth, and rough-edged surfaces, even when you have them on non-uniform materials. This explains the reason why there is just no need for a second finishing process.
It Works with a Wide Range of Metals
It is important to keep in mind that water jet cutting is the method of choice of many industries when it comes to handling different kinds of metals, in terms of cutting and slicing them. This works greatly to the advantage of car manufacturers because the focus of their production is centered more on the utilization of metals.
Water jet cutting is applicable on a wide range of metals, from bronze, titanium, copper, stainless steel, brass, mild steel, and alloys.
Water jet cutting is held in the highest esteem by the automotive industry because it can only produce extremely smooth finished cuts, which is paramount to finely crafted vehicles. Waterjet processed automotive parts come with an impressive edge appearance, which again takes away the need for secondary finishing.
It is also highly valued for its cold-cutting capabilities, which guarantee that no part of the metal can get damaged, warped, or distorted due to heat.
Waterjets Cutting is a Good Match for Robots
Amongst the most promising properties of water jet cutting for the automotive industry is the simplicity by which it integrates into existing automobile production methods. This style of cutting, in particular, can be smoothly incorporated into various robotic and automated systems.
Water jet cutting is non-abrasive. For this reason, we can make it work with a wide spectrum of fabric materials. This will include carpeting, head linings, and insulation, to name a few.
Another point to look into here is that waterjet-based cutting is also very clean. Unlike traditional cutting processes, it is completely mess-free and produces hardly any direct material waste throughout the entire cutting operation.
Waterjet Cutting is an Environmentally Sound Option
There are aspects of industrial manufacturing that can lay the groundwork for deforestation to happen, which when it takes place can compromise surrounding air quality. The use of waterjet cutting machines nowadays is seen by many industry experts as a game-changer in the automotive manufacturing sphere. But it’s a relief to know that it is finally here and will take away the ill effects of traditional cutting systems we are so inured to for the longest time.
Waterjet cutting is a technology that creates relatively little to no pollution at all, emitting no toxic fumes in the process, which may compromise the quality of the surrounding atmosphere.
The fact that it also requires less cleaning after use works to the advantage of the operator. It is taking away from the equation the need to worry about resharpening of tools. It is a reliable method of cutting materials, and it is telling us that it is saving you up on other resources which are not to be seen in many of the traditional cutting options we have today.